,

Best 11 Zinc Die Casting Companies In China and USA

zinc die casting manufacturer in China

If you have metal alloy casting parts that require a high quality surface finish, such as polishing, plating, or electronic plating, then you should look for zinc die casting parts. Zinc or zamak die casting is frequently used in the production of precisely decorative parts, building accessories, door and window accessories, door hingers, die cast models, and other similar alloy products. The purpose of this article is to provide you with a concise introduction to the best 11 zinc die casting companies in China and the United States of America, as well as their casting capabilities and competitive advantages. With that in mind, let’s take a look at some of the most well-known businesses in this extensive guide.

1. Dongguan Sincere Tech Co., Ltd

Zinc Die Casting Manufacturers In China

Dongguan Sincere Tech Co., Ltd is a mold manufacturer and zinc die casting company based in China. High-quality injection molds are the specialty of the company. It provides die-casting molds of aluminum, zinc, and magnesium along with the accuracy in plastic molding as well as molding. Services offered are for automotive, medical, and other sectors. The customers gain precision reliability and competitive charges for all the projects offered.

The use of high-quality machines and equipment means that there is quality output with minimal deviations. Oversight of each project is left in the hands of skilled professionals to ensure that high standards are followed. The company has established a reputation as one of the leading companies because international clients have confidence in Dongguan Sincere Tech for success.

Services Offered

Dongguan Sincere Tech provides clients with a wide range of product development solutions. It ranges from the design process to the creation of prototypes, from production design to actual mass manufacturing. That is why mold creation and tooling services are considered to incorporate high precision of output product assembly, testing, and packaging.

The company has immense experience in Die casting and plastic molding. Every move is performed with precision and clarity. The company makes sure that its products are according to the industry standards and values. Quick turnaround times and good results are guaranteed.

Why Choose Dongguan Sincere Tech?

Quality, precision, and reliability are the core values of Dongguan Sincere Tech Company. Quality assurance measures applied to the greatest level ensure the high quality and standards of the product. Raw materials of fine quality are used in the production of various products. The sophistication of manufacturing processes is used for better sturdiness. Every client is provided with high-performance and low-cost services.

Accuracy and durability are the foremost aspects of designing the product. Professionals receive optimum levels of satisfaction in the services they offer to the customers as well as the products they manufacture. If you are seeking reliable and affordable molds, then Sincere Tech is a company you should look at.

If you are looking for plastic injection molding, product assembly services China, and zinc die casting companies in China, you are welcome to contact with them for price.

2. GC Precision Mold Co., Ltd.

Zinc Die Casting Manufacturers

GC Precision Mold Co., Ltd. is a leading Zinc die casting company in China offering vast experience of over two decades. Founded in 1999 and is primarily involved in the business of aluminum, zinc, and magnesium die-casting. In addition, they provide services for plastic molding, CNC machining, and surface finishing. GC Precision Mould works with different sectors of the economy such as automobile, electronics, and the healthcare sector.

The company holds a reputation for its efficient production line. Its advanced machines are from 120 tons to 1650 tons. The services offered by the company include gravity casting, high-pressure die casting, and sand casting. They design and develop molds of specific interest. The accuracy and quality are ensured on every project to the maximum level.

GC Precision Mould sells its products in the international market, specifically in North America and Europe. These companies provide efficient and convenient delivery and shipping for their customers in different parts of the globe. This has made them certified under the International Organization for Standardization (ISO) 9001 on quality. The company delivers customized solutions according to the client’s demand, thereby adding value.

Core Services Provided

GC Precision Mould Co., Ltd. provides a wide range of services:

  • Die Casting: The materials used are aluminum, magnesium, zinc, and other custom alloys.
  • Plastic Injection Molding: High precision in molding with a range of surface finishes.
  • CNC Machining: CNC lathe turning and component manufacturing with high levels of accuracy.
  • Surface Finish: Anodizing, powder coating, painting, and plating with chromium.
  • Custom die casting Tooling: Equipment for difficult die casting and molding applications.

Their die-casting services target the automotive, electronics, and consumer products industries. For every project, they employ modern tools and techniques, thus meeting the highest levels of production. They satisfy various customer needs since the machines used in manufacturing have a part-making capability of up to 50kg in weight.

Why Choose GC Precision Mould Co. Ltd?

GC Precision Mould is a reliable supplier of Zinc Die Casting Services. They provide steady and affordable services grounded on their many years of experience. The company emphasizes and assures a fast response time and works at a reasonable budget.

GC Precision Mold offers a full spectrum of customer support starting from the time the project is initiated. From die casting, and CNC machining to plastic molding the company guarantees satisfaction to their customers.

G.C Precision Mold Co., Ltd. focuses on constant innovation. They are always giving their best to advance their production systems and techniques. They are ISO 9001 certified and follow rigorous international standards for their products. They meet both small and big production needs in terms of service delivery.

If you are looking for plastic injection molding, CNC machining, surface finish like anodzing, electronic plasting, 6063 or 6061 high pressure die casting, and zinc die casting manufacturers in China, you are welcome to contact with them for price.

3. CNM Casting

CNM CASTING

CNM TECH is an advanced industrial zinc die casting company based in China, the CNM casting company is mainly involved in precision die-casting of aluminum, zinc, and magnesium. They also undertake high-quality plastic molding and CNC machining. CNM TECH offers competitive prices and standard provisions. Technologies available in the market guarantee high-quality products and customer satisfaction across the globe.

CNM TECH serves different industries, including automotive, medical, and electronics. They are specialized in the manufacturing of complex, precision die-cast components of wider use. Their services consist of forming, turning, assembling, and surface treatment. Clients are in a position to enjoy efficient production by the companies as well as other aspects such as product delivery. CNM TECH has a record of providing the necessary accuracy and speed to its clients as quickly as possible.

Core Services Offered by CNM TECH

CNM provides a wide range of services:

CNM TECH is in the business of producing die-cast auto parts in, the industrial and electronic sectors. They employ high-pressure die-casting machines designed to meet the different requirements of their clients.

Why Choose CNM TECH?

CNM TECH is China die casting that has a reputation for providing dependable, quality manufacturing services. CNM TECH’s quality control standards guarantee that the products they produce have the required performance. For both commercial and industrial applications, they can meet delivery, schedules, and costs.

CNM TECH is a reputable die-casting and molding company, with clients from different parts of the world. The ISO certification ensures that the products produced meet the standard qualities of the international market. With its customer-oriented approach, CNM TECH continues to be a desired and reliable supplier in die-casting settings.

If you are looking for plastic injection molding, CNC machining, surface finish like anodzing, electronic plasting, gravtiy casting, sand casting aluminum high pressure die casting, and zinc die casting companies in China, you are welcome to contact with them for price.

4. YS Manufacturing

YS die casting

YS Manufacturing is one of the premier leading zinc die casting companies in the business zinc, aluminum, and magnesium die castings. The company deals in various services such as rapid prototyping, CNC machining, injection molding, die casting, and casting services. They serve industries like automotive, aerospace, medicine, robotics, and consumer products.

YS Company offers modern manufacturing solutions such as rapid injection molding, sand casting, and metal machining. Their professional team ensures quality and timely deliverables. As their primary goal is to offer quality and efficient production solutions, they offer a one-stop shop that can address the various needs of their customers.

Die Casting Services

YS Company offers various casting services, including:

  • Pressure Die Casting: Suitable for large-volume manufacturing of complex components especially in aluminum and zinc alloys.
  • Sand Casting: A flexible and economical process of using molten metal to produce metal components for automotive, aerospace, and marine applications.
  • Investment Casting: Specializes in manufacturing precisely accurate components for precise uses such as in aerospace industries as well as in instruments for health facilities.

Additional Services Offered

  • Rapid Prototyping
  • CNC Machining
  • Sheet Metal Fabrication
  • Vacuum Casting
  • Injection Mould Tooling and Rapid Injection Moulding.

Industries Served

YS Company supports a wide array of industries, including:

  • Medical: The supply of specific components used in medical appliances and instruments.
  • Automotive: Manufacturing of automotive parts such as engines and vehicle chassis.
  • Marine: Manufacturing of marine components including shafts and propellers.
  • Aerospace: Supplying accurate parts for aircraft and engines.
  • Agriculture: Manufacturing of components for agricultural implements and machinery.
  • Military: Providing high-quality and dependable hardware for defense and military industries.
  • Electronics: The production of components for electronics and electrical consumer products.

Contact Information

Add: 415 McFarlan Road Suite 112-E, Kennett Square, PA 19348

Phone: 610-444-4832

Location: USA

If you are looking for CNC machining, low-volume die casting, gravity casting, and zinc die casting companies in USA, you are welcome to contact with them for price.

5. Cast Products, Inc.

CAST PRODUCT IN cHINA

Cast Products, founded in 1966, is a zinc die casting company specialist in the production of precision zinc diecast components. It operates in the provision of low-cost yet high-quality solutions for a variety of industries such as automotive, electronics, industrial equipment, and consumer goods industries. Casting Products has an old name in the industry which uses top-quality equipment to manufacture zinc die-cast products that are highly accurate and durable.

Capabilities at a Glance

Multi-slide die casting is a particular focus of Cast Products, which allows the creation of intricate and accurate parts that require further processing. The company also uses a hot-chamber die-casting method that is conventional for the production of large components. These processes are perfect for mass production and the benefits include low tooling cost, short cycle time, and close tolerance parts.

Cast Products offers a range of Zinc alloys to meet diverse customer needs, including:

  • ZAMAK 2
  • ZAMAK 3
  • ZAMAK 5
  • ZA-8

These alloys offer a combination of strength, durability, and corrosion resistance, and are suitable for use in automotive, electronics, and industrial manufacturing industries.

Technological Aspects & Equipment

Cast Products uses 28 hot-chamber die-casting machines, such as multi-slide machines and conventional metallic die-casting machines to meet a vast range of needs. Their multi-slide technology is used for intricate part production with precision while their hot chamber machines are suitable for different sizes of parts. High-volume production with low wastage and short cycle time is achievable since the company uses sophisticated equipment.

Their Casting & Forging Specialization

The engineering and tooling are in-house at Cast Products meaning that the company can produce robust die-cast molds. The company specializes in:

  • Tool design and build: With the best steel and computer-aided design and computer-aided manufacturing systems.
  • Tool life extension: By integrating design and process improvements, they are able to increase die-cast tooling’s longevity.
  • Advanced simulations: More focus on tooling and part design, and employ high-tech software such as SolidWorks and AutoCAD.

Secondary Operations

Cast Products offers a variety of secondary operations to improve part performance and aesthetics, including:

  • CNC Machining and Traditional turning and milling.
  • Polishing, plating, or anodizing Put into the following categories:
  • Painting (powder coating, wet coating)
  • Sub-assembly and complete assembly
  • CNC Tapping, and Threading

Quality Assurance & Control

The company and its cast products are also very strict on the quality where inspections and tests are carried out frequently. Their comprehensive quality system includes:

  • Coordinate measuring machines or CMM for short are used for the measurement of parts with a high level of accuracy.
  • Mechanical ways of checking structural efficiency through destructive and nondestructive tests.
  • Metallurgical testing in-house to verify the mechanical properties of cast parts.
  • Visual and surface checking of the finished products to conform to appearance and other measurable characteristics.
  • Adopted ISO-compliant quality systems for manufacturing consistent products to meet customer expectations.

Rapid Tooling & Small Batch Manufacturing

For customers who need to create prototypes or who have low-volume short-run orders, Cast Products provides services for rapid prototyping. This enables the creation of new designs quickly and the testing of such designs before they are taken through full-scale production. The company can also help in accelerated tooling when the lead time is short and affordable prototype manufacturing.

Industries Served

The Cast Products operates in various industries, and it provides customized products and services in line with various industries’ requirements. Key industries include:

  • Automotive: Engine, transmission, brake, and electrical parts for high-precision automobiles.
  • Electronics: Electrical accessories and contacts, and cases and boxes.
  • Industrial Equipment: Fittings, components, and accessories for pumps and valves, gears, and mechanical equipment.
  • Recreational: Long-wearing parts used in sports equipment and toys.
  • Building & Construction: Products for installation and construction work in the construction industry.
  • Aerospace & Defense: Components for aircraft and military equipment.

Why Choose Cast Products?

  • Decades of Experience: Cast Products has a long history of die-casting parts production and has been providing die-cast components for more than 50 years.
  • Cost-Effective Solutions: Zinc die casting is widely used for high production volume manufacturing as it requires relatively low tooling and energy expenses compared to other die casting processes.
  • Precision & Efficiency: The company adopted modern die-casting methods that enable it to produce parts with high accuracy, small variations, and defects.
  • Customer-Centric Approach: Cast Products provides its clients with personalized solutions as well as exceptional customer service to meet the customers’ needs.
  • S.-Based Manufacturing: Being a domestic company, Cast Products has the benefit of shortening lead times, and minimizing the cost of shipping and the risks of offshore manufacturing.

Contact Cast Products, Inc.

Phone: (708) 457-1500

Email: info@castproducts.com

Location: 4200 N. Nordica Norridge, Illinois 60706 USA

If you are looking for zamak5, za-8 die casting products, Aerospace zinc casting companies in USA, you are welcome to contact with them for price.

6. A&B Die Casting

A&B Die Casting

A&B Die Casting has been manufacturing precision die-casting products with an emphasis on zinc die-casting and excellent service for numerous industries. By constantly investing in research and development, focusing on quality, and delivering more than expected to the customers, A&B Die Casting is a reputable die-casting company for customers looking for well-constructed, affordable, and competitive parts.

The company operates under ISO 9001:2015 certification to guarantee that all its products are produced to the highest standard. They are aimed at manufacturing very complex and highly accurate die-cast components applying high-tech die-casting technology and providing highly professional customer care and delivery.

Core Capabilities & Expertise

A&B Die Casting uses an effective and adaptable process for making highly detailed and accurately shaped parts. The company utilizes advanced zinc alloys that offer several advantages, including:

  • Complex geometries with thin walls: Zinc die casting has a great feature for manufacturing parts with intricate shapes and intricate details even for thin-wall aluminum die casting.
  • Superior mechanical and physical properties: Tensile strength, dimensional stability, and wear resistance are important properties of zinc that make it suitable for durable and long-life applications.
  • RFI/EMI shielding: Zinc has a superior electrical conductivity that makes it a perfect conductor of RFI and EMI, which is important in the electronics and communication industry.High strength and hardness: Zinc die castings provide excellent strength levels and are typically applied as a substitution for, machined stamped, or fabricated parts, particularly for small items with high strength demands.
  • Superior as-cast cosmetic finishes: It is possible to create zinc die-cast parts with fine surface finish directly from the press without having to undergo subsequent surface finishing.

A&B Die Casting can make parts to very tight tolerances. Zinc alloys are ideal for:

  • Close dimensional tolerances and fine features at high levels of productivity.
  • Tight tolerances and good interchangeability, mean that components will slide into place as designed.
  • Various additional processes such as powder coating, anodizing, plating, and other high-quality finishing.

Industry Served

A&B Die Casting is capable of manufacturing small and accurate elements and substantial and intricate subassemblies. Zinc die casting is particularly well-suited for:

  • Automotive parts: Gears, bearings, clutch plates, connecting rods, crankshafts, camshafts, and other automotive parts that need high tensile and wear and tear strength.Electronics: Enclosures for electronics, connections, and components that need protection against electromagnetic interference.
  • Industrial equipment: Components that are prone to wear and that at the same time have intricate shapes such as pumps, valves, and gears.
  • Consumer products: Decorative, high-accuracy parts for household appliances, instruments, and sports and leisure items.

Expert Die Casting Technology

They use the latest die-casting technology which makes them capable of undertaking the most complicated die-casting tasks.

The company’s advanced facilities include the use of:

  • Various types of die-casting machines, particularly multi-slide die-casting machines, are used in manufacturing complex-shaped parts with thin walls.
  • High-pressure die-casting machines maintain high part quality and reliability, short cycle time, and long tool life.
  • Cold-forming features that assist in part joining and lower the degree of additional operations.

Quality Assurance

  • ISO 9001:The certification of 2015 shows its commitment to offering customers products of the highest standards. A&B Die Casting implements a rigorous quality control process that includes:
  • Non-destructive testing with dimensional measuring instruments for the verification of the required tolerance.
  • Materials testing for proving the mechanical characteristics and standard of zinc alloys.
  • Aesthetical tests to confirm that all parts have the right surface finishes for their appearance.
  • A non-destructive testing to confirm the soundness and performance of each interconnect part.

Why Choose A&B Die Casting?

  • Expertise in Zinc die-casting
  • Precision & Efficiency In Cat=sting Products
  • Cost-Effective Solutions
  • Customization & Flexibility
  • On-Time Delivery

Contact Information

To request a quote for your project, contact the company today:

  • Address: 900 Alfred Nobel Drive, Hercules, CA 94547
  • Phone: (877) 708-0009
  • Email: Contact Us

A&B Die Casting is committed to delivering high-quality, cost-effective, and precision-engineered die-cast components for a variety of industries. Their use of zinc die casting provides customers with durable, reliable, and aesthetically pleasing parts that meet the demands of modern manufacturing.

7. Eastern Alloys Inc.

DIE CASTING MANUFACTURER IN USA

Eastern Alloys Inc. is a leading zinc alloy cast company in North America. They offer a comprehensive range of high-quality zinc die-casting alloys, including:

  • Zamak Alloys (e.g., Zamak 3, Zamak 2, Zamak 5, Zamak 7)
  • ZA Alloys (e.g., ZA-8, ZA-12, ZA-27)
  • ZA-27.ACuZinc

Eastern Alloys focuses on strong alloys, hard-wearing, corrosion-resistant, and fluid, thus suitable for die casting. It can be stated that their products are being used in practically all fields including automotive, aerospace, and electronics industries.

For more information or details regarding technical specifications please refer to your local technical library or directly to them for an alloy suggestion.

If you are looking for ZA-8, ZA-12, ZA-27 zinc casting companies in USA, you are welcome to contact with them for price.

8. Zetwork

aluminum die casting manufacturer

The network is one of the largest zinc die casting companies of precision parts and products for capital goods, consumer durables, and industries. Fully focused on quality, productivity, and reasonable prices, Zetwerk offers a vast array of manufacturing services with the shortest possible lead times, irrespective of the category, product type, or size, as well as the geographical location.

Key Capabilities:

  • Global Operations: Zetwerk Company is global and provides supply chain solutions for various sectors of the economy.
  • Precision Manufacturing: Focusing on the manufacturing of highly accurate precision parts for different industries.
  • Flexible Manufacturing Services: Adapted to the various sectors about the size of production, ranging from small scale to bigger scale.
  • Quick Lead Times: Zetwerk strives to deliver maximum supply chain velocity to help clients achieve the best price possible.

The network aims to fulfill the client’s needs for affordable and quality manufacturing services across the globe. Fill out the quote for additional information.

9. DyCast Specialties Corporation

DyCast Specialties Corporation

DyCast Specialties is an industry leader in aluminum and zinc die castings, offering high-precision and high-pressure die-casting solutions. At the company, all aspects of its Aldie-casting products are covered from the design of the product, fabrication, machining, metal finishing, and assembly.

Key Capabilities:

  • Die Casting Services: Aluminum and zinc die castings with subsequent trimming and precision machining and finishing to customer requirements.
  • Engineering Support: Full service from design and development, including creation of prototypes, and tooling, through to production and assembly.
  • High-Pressure Die Casting: Adopts superior die-casting technology to manufacture strong and long-lasting product parts.
  • Machining and Metal Finishing: Knowledge in various techniques of precision machining and diverse services in metal finishing to produce the best-finished products.

Industries Served:

  • Industrial
  • Robotics
  • Radar
  • Networking
  • Public Transportation
  • Aerospace
  • Automotive
  • Medical
  • Recreational
  • Telecommunications

DyCast Specialties aims to provide consumers with supreme die-cast products along with short lead times and good customer relations. Whether your application is in aerospace, automotive, medical, or any of the multitude of industries DyCast Specialties can offer beneficial, application-specific solutions.

To learn more or to get a quote, please, go to the website or call 320-239-4799.

10. Deco Lowa Products

Deco Lowa Products

Deco Lowa Products is a prominent company in the business of zinc die-casting of high quality. It provides services in new product design and development, creation of prototypes, tooling, production, and surface finishing. The company aims to provide highly accurate components that fit the needs of the customer in different industries.

Key Capabilities:

  • Zinc Die Casting: Deco Products are known for quality castings for low-volume and high-volume production.
  • Engineering and Design Assistance: Deco Products provides design and engineering solutions to achieve the best product design for manufacturing and performance.
  • Tooling and Prototyping: Flexible in molding processes and can deliver molds and prototypes that are within the project requirements.
  • Precision Machining: Deco offers finishing services to guarantee components are within the most accurate specifications.
  • Metal Finishing: There are a variety of surface treatments catered for both the form and the function of the product: anodizing, powder coating, and polishing.
  • Assembly Services: Deco Products provides final assembly services, which makes it easy to obtain all components from casting to the final product.

Industries Served:

  • Automotive: Deco Products offers automotive solutions with excellent quality aluminum die-casted parts for engines, structures, and other applications.
  • Aerospace: Specialist investment casting solutions for the aerospace sector in which performance is critical.
  • Electronics: Offering castings for electronics products that demand high levels of precision and excellent thermal conductivity.
  • Consumer Goods: Spare parts for home appliances and toy products, tools and hardware products, sporting equipment, and accessories.
  • Industrial: Serving industrial solutions by offering long-lasting and corrosion-resistant die-cast parts for industrial tools and instruments.

Why Choose Deco Products?

  • Quality Commitment: Deco Products maintains high-quality control and is devoted to providing only the best products to the customers.
  • Advanced Capabilities: It is also a fact that the company uses advanced technologies in die-casting to create high-quality and long-lasting parts.
  • Customer-Centric: The company ensures relationships with its clients and provides special services in consultation to meet clients’ needs.

11. SDC Incorporated – Zinc Die Casting Solutions

SDC Incorporated – Zinc Die Casting Solutions

SDC Incorporated deals in precision Zinc Die Casting to produce parts requiring close dimensions with consistent and predictable manufacturing methods. They use modern equipment such as French fully automatic zinc machines to manufacture small intricate parts all the way up to larger, heavier parts (up to 1 kilogram). SDC delivers casting solutions to industries that need high performance.

Key Capabilities:

  • Zinc Die Casting: SDC has particularly achieved excellent surface finish, close tolerances, and complex shapes of zinc die castings that can barely need drafts and machining.
  • Zinc Alloys: The company deals with high purity Zinc alloys including Zinc Aluminium alloys or ZA alloys like the ZA-8, ZA-1,2, and ZA-27 alloy provides high strength, hardness, and bearing characteristics and is suitable for use in applications where improved mechanical properties are desirable.
  • Four-Slide Die Casting: SDC employs Four-Slide Zinc Die Casting, a fast method of manufacturing small intricate components on a large scale. This method is well suited for products such as connectors, housings, and small valves, and up to 40 shots per minute.
  • Tooling: Compared to aluminum die-casting tooling, zinc die-casting tooling is more durable and requires minimal maintenance thus it can be used for many years and has low operational cost.

Advantages of Zinc Die Casting at SDC:

  • Precision and Repeatability: The company employs fully automated machines to meet close tolerances and high dimensional accuracy that make SDC’s zinc castings suitable for creating parts with fine detail.
  • Lower Melting Temperature: Compared to aluminum die casting, zinc has a low melting point and operating pressure resulting in a cost advantage.
  • Long-Lasting Tooling: Compared with other materials used for tooling, zinc die-casting tooling has a longer life and minimal need for maintenance making it more economical for high production volumes.
  • High-Strength Alloys: Zinc-based alloys used at SDC include high ductility, impact strength, and dimensional stability to enable use in many applications.

Industries Served:

  • Electronics
  • Automotive
  • Aerospace
  • Medical
  • Consumer Goods
  • Industrial Components

Contact Information:

  • Address: PO Box 575, 945 Franklin St, Sullivan, MO 63080
  • Phone: (573) 468-3107
  • Email: sales@sdcofin.com

For high-precision zinc die-casting solutions, SDC Incorporated offers expertise and cutting-edge technology to meet the demands of your most complex projects.

Summary

In this article, we have listed the top 11 prominent zinc die-casting companies in China and the USA. These companies are leading the way in manufacturing, and offer one-shop solutions to their valued customers across the globe. If you are looking for a reliable Zinc Die Casting Service provider in China, feel free to Contact Us and send us your requirements.

 

/by
, , , , , , , , , , ,

The importance of zinc die casting in the automotive industry

Zinc die casting

What is Die Casting?

Die casting is a metal casting process which is characterized by pressing molten metal into the mold cavity. The mold cavity is made using two hardened tool steel molds that are worked on during processing and work similarly to injection molds. Most die-casting is made from non-ferrous metals, especially zinc, copper, aluminum, magnesium, tin, lead, and tin-based alloys. Depending on the type of metal being thrown, a thermal or cold engine is used.

Zinc die casting

Zinc die casting

The zinc die casting process is very popular for making parts in building and industrial fields, but the most common application is in the automotive industry. In fact, cars have different parts that can be made through die casting, in such a way that the modern process of die casting was originally started for the automotive industry.

With the casting process often no further machining is needed after casting: not only is the accuracy up to 99.8%, but the casted products can also be used raw because they have a pleasant finish. The use of zinc die casting is almost 28% in the automotive industry, followed by the building and hardware sector.

Zinc has become one of the most important metals in the auto parts industry, especially for products such as door lock housing, pawl, gears and retractor pulleys in seat belt systems, but also for camshaft and sensor components. By using this metal and its alloys, it is possible to achieve strength, ductility, and flexibility that would not be possible with other materials.

In addition, zinc can be the right choice to get high-quality aesthetic components, with tight tolerances that are not possible with other materials, and to get embossing and grooves for mechanical components or gears.

Zinc Die Casting Mechanisms in Automotive

As said before, the automotive industry is the most common die casting application: using zinc and its alloys makes it possible to produce components that are able to achieve high aesthetic quality, with tight and narrow tolerance for shape morphology. Zinc alloys are also used for coatings because of its many benefits, such as improving the anti-corrosion properties of zinc which are already impressive.

Below you can find a number of possible examples of zinc plating:

  • Interior aesthetic section
  • Sunroofs Section
  • Mechanical parts
  • Engine and other underhood components
  • Power steering system
  • Parts and brake system
  • Air conditioning components and systems
  • Chassis hardware
  • Parts in the seat belt system
  • Components of climate control
  • Fuel system

Advantages for Zinc Die Casting:

  • An efficient & economical process offering various forms & forms possible.
  • High-Speed ​​Production
  • Dimension Accuracy & Stability
  • Strength & weight
  • Several finishing techniques are available
  • Simple Assembly

The Die Casting process began with the use of lead and lead alloys, magnesium and copper alloys which were quickly followed, and in the 1930s, many modern alloys still in use today are available. This process evolved from casting low-pressure injection to modern high-pressure injection of 4,500 pounds per square inch. The modern process is capable of producing high integrity, clean casting forms with excellent surface finishes.

Zinc casting alloy is a strong, durable and cost-effective engineering material. Their mechanical properties are competitive and are usually higher than cast aluminum, magnesium, bronze, plastic and most cast iron.

/by
, , , , , , ,

Zamak 3 Die casting

Zamak 3 zinc casting

We offer ZAMAK 3 die casting for manufacturing ZAMAK 3 products. Our ZAMAK 3 products, productions capabilities, and warehousing facilities will give you quality parts at competitive prices. ZAMAK 3 is the most popular of the ZAMAK series of alloys for zinc die casting due to its castability and dimensional stability.

ZAMAK 3 Properties:

Ultimate Tensile Strength: psi x 103 (MPa)41 (283)
Yield Strength – 0.2% Offset: psi x 103 (MPa)32 (221)
Elongation: % in 2″10
Shear Strength: psi x 103 (MPa)31 (214)
Hardness: Brinell82
Impact Strength: ft-lb (J)432 (58)
Fatigue Strength Rotary Bend – 5×108 cycles: psi x 103 (MPa)6.9 (48)
Compressive Yield Strength 0.1% Offset: psi x 103 (MPa)604 (414)
Modulus of Elasticity – psi x 106 (MPa x 103)12.46 (85.5)
Poisson¡¯s Ratio0.27
Density: lb/cu in (g/cm3).24 (6.6)
Melting Range: ¡ãF (¡ãC)718-728 (381-387)
Electrical Conductivity: %IACS27
Thermal Conductivity: BTU/ft/hr/¡ãF (W/m/hr/¡ãC)65.3 (113.0
Coefficient of Thermal Expansion: 68-212¡ãF µin/in/¡ãF (100-200¡ãC µm/mm/¡ãC)15.2 (27.4)
Specific Heat: BTU/lb/¡ãF (J/kg/¡ãC).10 (419)
Pattern of Die Shrinkage: in/in.007

Zinc Die Castings Applications

Sporting Goods

– Cost-saving approaches to machined components;

– Coatings to match mating zinc parts;

– Strength for tough applications;

Zamak 3 die casting

Zamak 3 die casting

Medical

– Innovative capabilities;

– Precision designs as cast;

– For use in many difficult applications;

Switch

– Multiple cavities for cost savings;

– Multislide;

Fasteners

– Many sizes of panel nuts already tooled;

– High speed tapping capabilities;

Connector

– Four slide technology to eliminate costly secondary;

– Barrel plating for electroless nickel offers cost-effective protection and aesthetics;

– Excellent conductive alloys;

Fiber Optics

– Capable of casting complex designs;

– Close tolerance, as cast, components;

– Equipment and experience to provide small components;

Appliances

– Thin wall castings with the strength to hold up in applications;

– Surface finishes provide wear resistance ;

– Alloys designed for application specifics ;

Automotive

– Capability to incorporate multiple components into a single zinc casting ;

– Corrosion-resistant castings and platings ;

– Secondary tapping capabilities ;

– Zinc is an excellent dampening material ;

The Detail of Zamak 3 zinc casting 
Model No: Zamak 3 zinc casting
ProductName: Zamak 3 or 5 die casting
Product Origin: China
Brand Name: CNM TECH
Price Terms: FOB SZ
Payment Terms: T/T CIF L/C
Supply Ability:  300,000-400,000sets/month
Delivery Lead Time: around 30 days
If you want to purchase or know more information about Zamak 3 zinc casting,

/by
, , , , , , , ,

Zinc alloy die casting Zamak 3 Zamak 5

Zinc die casting parts

Zinc Die Casting Description :

We use four top-quality zinc alloys for our zinc die casting parts – Zamak 3, Zamak 5, ZA-8 and Zamak 2 — because they offer unique advantages for creating high-precision die castings.

Zamak 3:

As the most popular zinc alloy, Zamak 3 features exceptional ductility and impact strength. It works very well with multiple plating and finishing options,

Zamak 5:

Typically used in automotive and small engine applications, Zamak 5 exhibits excellent creep resistance, hardness, and strength.

Zamak 3 or 5 die casting parts?

For all our zinc die castings we use either Zamak-3 or Zamak-5 Zinc Alloy. Special. The Alloying is

done in our fully automatic In-house Zinc Alloying section where we manufacture all kinds of Zinc Alloys for Die Casting. Our daily Zinc Alloying capacity is 16 Metric Tonnes. Every  Alloy Heat is tested by a computerized Spectrometer for metallurgical composition.

We would be happy to quote for your requirements of low-cost high volume small precision

 Zinc Die Casting components weighing in the range of 0.25 gms to 125 gms.

We specialize in a rare combination of both – Accurate Sizes & Decorative Surface Finish

ZA-8:

Even stronger than Zamak 3 and 5, ZA-zamak8 is the ideal choice for hot chamber casting projects. It also works well with multiple plating and finishing options.

Zamak 2:

Compared to other Zamak alloys, Zamak 2 offers higher creep performance and long-term strength and hardness. It serves as an excellent bearing material and has been known to eliminate the need for bushings and wear inserts in die-casting components.

Zamak 5 die casting

Zamak 5 die casting

Zamak 3, Zamak 5, ZA-8, and Zamak 2 is well suited for the die casting process due to their ability to:

– Produce very thin walls and near net shapes

– Achieve high levels of accuracy

– Offer temperature flexibility up to 150° F

– Provide reliability with superior bearing properties

– Exhibit increased wear resistance

Please send us either your samples, drawing and other details and we will send you our quote immediately.

/by
, , ,

Favorable Manufacturing For Zinc Die Casting Processes

Zinc die casting

The process of die casting with pressure injection can be followed until mid-1800. The components used were tin and lead, but the use has disappeared with the introduction of zinc and Aluminium alloys. This process has evolved over the years, from low-pressure injection molds to casting molds at pressures of up to 4,500 psi. The process can create high-quality products with excellent end surfaces.

Die Casting is an economical and efficient process for making various shapes. Considered superior to other manufacturing techniques, it is durable and aesthetic and combines perfectly with other parts of the machine that are part thereof. Dying has many advantages. Among these, the main is its ability to produce complex forms with a higher tolerance level than other mass-production methods. Thousands of identical prints can be produced before you need to add new mold tools.

Zinc die casting

Zinc die casting

High Die-pressure is a manufacturing process where aluminum that has been melted is injected by a casting machine under extreme pressure on steel or molds to make the design and detail parts of the model you want to make. Casting in tons of universal tightening. This record reflects the amount of pressure given on the matrix. The engine size varies from 400 to 4000 tons.

There are many advantages to using the die casting process compared to others. Die casting produces parts with thinner walls, narrower size limits and processes can be accelerated. Labor costs and finishing are the lowest with the dice. This process facilitates to obtain intricate forms with narrower tolerances. Unlike the forgery process, you can insert the kernel into the product created by this process.

Forms that cannot be obtained from rods or tubes can be easily achieved with casting. The number of operational processes is smaller, which leads to the reduction of waste materials.

Die casting is used when you need a stable, dimensional and durable component. They withstand heat and maintain a good level of tolerance, an important condition for each part of a good machine. They are stronger and lighter than the part made by other printing methods. Its parts are not welded or screwed, which greatly increases its efficiency. Another advantage is the many workarounds that you can get with the launch. Surfaces can be smooth or textured, which facilitates the application and its use.

Hopefully, this information can help you and thank you for reading the article about Zinc Die casting.

/by
, , , ,

What Is Zamak Zinc Die Casting Parts

Zinc die casting Parts is referred to as the hot-chamber process. It is the method by which zinc (zamak) is heated under high temperatures and the molten material forced into a zinc die casting mold under high pressure to produce product with a similar shape as the die. As the metal moves through the die, air escapes through the vents. Once the die is full, the high pressure is maintained until it solidifies and the die is separated to release the finished zinc cast. After casting, no further modification is usually required.

Use of Zinc Die Casting

Zinc (zamak) is known for its high strength, accuracy, ductility, ease of casting, high thermal and electrical conductivity, and long life. As such, the zinc die casting is applied in the manufacture of high quality industrial and building materials. Die casting started in the automotive industry and it is still widely used in the manufacture of automotive components. The door locks casing, pulley, and the camshaft are some of the car parts that are made of zinc casting. In the construction industry, zinc die casting is utilized in the manufacture of components such as door knobs, faucets, and roofing. On the other hand, there are many zinc casting machine parts, such as electrical fittings.

Zinc Die Casting Process

Zinc is cast using the hot-chamber process due to its low melting temperatures. Cold chamber process is applied in the casting of metals with high melting temperatures such as the aluminium. The zinc die casting process involves the preparation of the metal, die preparation, and finishing. It commences with the preparation of the die followed by the metal. Notably, the die can be used once or severally depending on the component being manufactured. If it was used before, it should be lubricated to ease the removal of the cast metal. Afterwards, the ejector die half and the cover die half are screwed. The cover die half has a sprue through which the molten metal is injected while the ejector die has ejector pins for removing the castings.
Preparation of the die is followed by melting of the ZA or the ZAMALAK alloy on a furnace. The physical properties of the product dictates the choice of the alloy. Due to metal hardness and strength, the furnace temperature is usually very high. The oxidized parts of the metal are removed at this stage to raise the purity of the finished product. Various chemicals can be added to improve physical properties of the finished alloy.
Once the molten metal is prepared, it is injected into the feed system under high pressure. Most of the systems have several dies for efficiency and mass production. The raised pressure ensures that the molten zinc alloy gets into the mold as fast as possible, no air gets into the molten metal, and the expulsion of the air in the die through the vents. After filling the die, the pressure is raised further until the zinc alloy casting solidifies. The process also involves cooling using water. Then, the two dies are separated and the metal cast is removed. This is followed by the cleaning of the feed system to get rid of the flash. Further finishing can be carried out depending with the final use of the product. The runner that is removed from the final product and the flash are usually recycled.
/by
, , ,

China Die Casting Service

Aluminium die casting

Capacity To Meet Your Aluminum, Magnesium, Zinc and Vacuum Die Casting Needs.

Aluminum Die Casting

Providing high-quality Aluminum die casting parts at competitive prices requires modem die casting equipment. To reduce the effects that extreme cooling temperatures have on dies CNM TECH is converting its die cooling system from water to oil. Oil maintains a warmer die temperature that contributes to a more uniform casting and extends die life, an important factor in part costs.

CNM TECH Die Casting company is adapting robotic controls to the operation of die casting machines. This permits a substantial increase in production rates, important in both controlling costs and meeting delivery requirements. It also allows us to use our people in ways which make better use of their skills and experience.

To lower production costs, CNM TECH Die Casting manufacturer has developed and patented, new, low volume, energy efficient aluminum melting furnaces. Since aluminum can be melted efficiently in small quantities, it allows the company to supply casting machines with different alloys of aluminum simultaneously. Casting machines don’t have to stand to wait for a large furnace to supply the proper alloy. Schedules aren’t built around what alloy is in the furnace.

Zinc Die Casting

For applications where high impact strength, low cost anZinc Die Castingd close dimensional limits are important design considerations, zinc die casting plays an important role. Zinc normally permits higher production rates than aluminum and parts can be designed with thinner cross-sections. The resulting parts are highly resistant to corrosion and receptive to a variety of beautiful finishes.

High rates of production and uniform quality are maintained by die casting machines with automatic extractors.

Vacuum Die Casting

Vacuum die casting is preferred by many casting buyers because it results in a less porous part. CNM TECH’s Vert-a-Cast machines, with a clamping force of 400 tons, are capable of producing castings automatically at a much faster pace than manually-operated horizontal machines.

Vacuum die casting, a CNM TECH capability for ten years, is often the only economical way to meet critical porosity specifications.

Maintenance, repair, changes and corrections on dies are accomplished promptly in CNM TECH’s fully-equipped tool and die shop.

Alloy materials are melted, fluxed and cleaned in the central furnace before being transferred to die casting equipment.

If you have any die casting requirement, you are welcome to send us your requirement for a quotation.

/by
, , , ,

High Quality Die Casting Parts

Die Casting Parts

Your High-Quality Source For Aluminum, Magnesium and Zinc Die Castings; Machined and Finished, Ready For Assembly.

Setting product quality as the company goal, CNM Die Casting has risen to the top of its industry during the past ten years.

Die casting buyers to look to CNM TECH to help reduce reject problems they have encountered with other component part suppliers. A manufacturer of natural gas valves experienced reject levels of up to 40% until they were cast by CNM TECH. Now, very few of their parts fail to meet a rigorous 100% testing level for pressure leaks.

Quality based on engineering experience

At CNM TECH Die Casting company, quality begins with experienced engineering assistance. Consultation on part design and aluminum alloy selection are part of the service. Sometimes minor changes in part design can increase production rates and eliminate potential quality problems. The end result is a better part at a lower unit cost.

To be sure finished die casting parts to meet alloy specifications, both incoming materials and finishDie Casting Manufacturered product samples are checked on the Jarrell-Ash spectrometer.

Quality that moves with production instead of just a final part check

Production starts after a final part design is accepted. Our quality control program then begins a series of checks to determine that the part has been produced within the specified tolerances. First, alloys are tested to make sure they meet our customer’s specifications. Then, statistical sampling during the casting and machining processes provides an early warning of manufacturing defects and helps to prevent the production of defective finished parts. Inspection frequencies can be predetermined by the job requirements to make certain that the parts you receive are parts you can use.

A Three Coordinate Measuring Machine (CMM) allows completed part dimensions to be checked against computer-stored specifications to assure that accuracy has been maintained throughout the entire production run. Fatigue testing for completed parts can also be carried out under simulated operating conditions if required by the customer.

Whether your specifications call for pressure tightness, critical dimensions and details, or freedom from subsurface discontinuities, CNM TECH quality assurance people have the equipment and training for the job.

A regular inspection program on casting and machining equipment helps us maintain close tolerances. Equipment that’s in top operating condition benefits our customers in both reduced costs and shorter lead times. In-plant maintenance personnel can quickly correct machine problems and smooth production flow.

Die Casting CompanyThis online catalogue will introduce you to our capabilities and give you a brief tour of our facility. Over 150 employees share our interest in providing on-time delivery of ready-for-assembly die casting parts and our objective of striving for the highest quality.

CNM TECH engineers are available for consultation at early design stages to help assure finished parts meet tolerance and quality requirements while making economical use of die casting processes.

The dimensional coordinate measuring machine is used to measure castings against specified tolerances.

Proven, rigid quality assurance techniques applied at CNM TECH Die Casting manufacturer can meet the most demanding industrial standards.

/by
, , , , , ,

About Metal Casting Services

Metal casting services involve the shaping of free-flowing liquid metals through the use of dies, molds, or patterns.  Castings are generally roughly finished due to the nature of their production.  In many cases, additional finishing is required to remove burrs and other artefacts of the casting process.  Metal castings services are used to design a wide range of components and finished products.  Everything from simple nails and fasteners to engine blocks can be fabricated using metal casting services.  Common metal casting processes include sand casting, die casting, permanent mold casting, investment casting, centrifugal casting, and lost foam casting.

Sand Casting

Sand casting is used to make large parts (typically iron, but also bronze, brass, aluminum). Molten metal is poured into a mold cavity formed out of sand (natural or synthetic). Sand castings generally have a rough surface, sometimes with surface impurities and surface variations.

zinc Die Casting

zinc Die Casting

Die-casting includes a number of processes in which reusable dies or molds are used to produce casting.  The die contains an impression of the finished product together with it’s running, feeding and venting systems.  The die is capable of a regular cycle and of (quickly) dissipating the heat of the metal poured into it.  Once the liquid metal has cooled sufficiently, the mold is opened and the casting can be removed and finished.

Permanent Mold Casting

In permanent mold casting, molten metal is poured into cast iron molds, coated with a ceramic mold wash. Cores can be a metal, sand, sand shell, or other materials. When completed, the molds are opened and the castings are ejected.

 

Investment casting services involve molding patterns by the injection of a special wax into a metal die.  The patterns are assembled into a cluster around a wax runner system. The ‘tree’ of patterns is then coated with 8-10 layers of refractory material. The assembly is heated to remove the wax.  The hot mold is cast, and when cool, the mold material is removed by impact, vibration, grit blasting, high-pressure water blasting or chemical dissolution leaving the castings, which are then removed from the runner system.

Centrifugal casting

Centrifugal casting services are used to produce castings that are cylindrical in shape.  In centrifugal casting, a permanent mold is rotated about its axis at high speeds as the molten metal is poured. The molten metal is centrifugally thrown towards the inside mold wall, where it solidifies. The casting is usually a fine grain casting with a very fine-grained outer diameter, which is resistant to atmospheric corrosion, a typical need with pipes. The inside diameter has more impurities and inclusions, which can be machined away.

magnesium die casting

magnesium die casting

Lost foam casting

Lost foam casting (LFC) is metal casting services that use foam filled patterns to produce castings.  Foam is injected into a pattern, filling all areas, leaving no cavities.  When molten metal is injected into the pattern, the foam is burned off allowing the casting to take shape.

Die casting

Die casting and metal casting includes a number of processes in which reusable dies or molds are used to produce casting. The die is capable of a regular cycle and of (quickly) dissipating the heat of the metal poured into it. Once the liquid metal has cooled sufficiently, the mold or is opened and the casting can be removed and finished.

 

In the die casting process, molten metal is injected under pressure into a reusable mold or die. The die contains an impression of the casting together with it’s running, feeding and venting systems. The die is capable of a regular cycle and of (quickly) dissipating the heat of the metal poured into them. Once the liquid metal has cooled sufficiently, the mold or is opened and the metal casting can be removed and finished.

high pressure die casting

The high pressure die casting process is the most widely used, representing about 50% of all light alloy casting production. Low pressure die casting currently accounts for about 20% of production and its use is increasing. Gravity die casting accounts for the rest, with the exception of a small but growing contribution from the recently introduced vacuum die casting and squeeze casting process. the design of low pressure and gravity die casting dies for improved die filling, optimized solidification pattern and maximum yield. Gravity die-casting is suitable for mass production and for fully mechanized casting. Low-pressure die casting is especially suited to

Aluminum die casting

Aluminum Die Casting

the production of components that are symmetric about an axis of rotation. Light automotive wheels are normally manufactured by this technique.

Die casting metals can vary widely, and different die casting companies may have the ability to work with anyone or number of them. Some of the most common metal casting types include aluminum die casting, brass die casting, lead die casting (the most popular for model die casting), magnesium die casting, and zinc die casting.

Hope all of that information is enough for your reference, but if you want to know more information, you are welcome to contact us by phone or email.

/by